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Marc Glabisch and team

+49 7248 79-8080
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Marc Glabisch

Markus Haas and team

+49 7248 79-8282
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Markus Haas

Ultrasonic-seminars 2018

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Customer requirements have priority in the development of all ultrasonic welders of the HiQ series. The machine series HiQ with the standard machines DIALOG, VARIO, LOGIC, and SOLID allows for complex joining methods, is user-friendly, and provides for easy handling. Thanks to the intelligent grading of power and a range of variants in the machine area and the software, weld applications can be configured even more individually. Further individual additions to the machines and systems are possible due to a wide range of accessories and options.


HiQ DIALOG SpeedControl

The HiQ DIALOG ultrasonic welders feature the HMC pneumatic drive system. The servo-pneumatic drive patented by Herrmann Ultraschall combines the benefits of pneumatics with the dynamics of an electric drive and allows the choice of any desired start points for the weld process.The SoftTouch mode helps spare sensitive weld joints of the plastic parts to be joined during the attaching of the sonotrode. The process-oriented operator guidance ensures high usability. Ethernet, USB high-speed, and printer port come as standard.

 

  • Intuitive weld process control: DIALOG control
  • SpeedControl: freely programmable servo-pneumatic drive system HMC
  • Flexible force profiling: up to 3 programmable weld forces + hold force possible
  • Highly precise incremental path measurement
  • Quality monitoring with graphic analysis

 

The latest generation of weld process software proves the innovative energy of Herrmann Ultraschall.The name DIALOG G4 is a byword for superlative software for control and operation of the weld process, the machine equipment, and up to six customized auxiliary functions.The intelligent process control reduces the reject rate and thus increases efficiency.

  • Five basic operating modes
  • Two more expert operating modes
  • Process visualization
  • Additional software packages
HiQ DIALOG 20 kHz 35 kHz
Generator power [W] 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 30 / 2490 10 / 650
Stroke [mm] 150 100
Outside dimensions [W x H* x D] [mm] *at max. height adjustment 723 / 1533 / 707 723 / 1533 / 707
Throat depth to center of sonotrode [mm] 260 260
Height adjustment [mm] 430 430
Operating device 15" touch screen color 15" touch screen color
Operating modes 7 7
Application memories 1000 1000
Number of saved welds (weld data) 300 per memory 300 per memory
Control of auxiliary functions (optional) max. 6 max. 6
DIALOG
DIALOG
HiQ Series
HiQ Series

HiQ VARIO PropControl

The HiQ VARIO product line can be configured to suit the needs of your user. A large number of pneumatic drive modules with various strokes and cylinder diameters are available, always including the reliable proportional valve technology by Herrmann Ultraschall. Generators are also available in 3 different frequencies and several power ratings of up to 6200 W. The graphical display of the joining curve supports the user in finding parameters and establishing quality recordings during production.

 

  • Heavy-duty weld process controller:  VARIO control
  • Graphic recording of the weld process
  • Proportional valve technology
  • Precision path measurement system

 

The weld process software of the VARIO series emphasizes the quality requirements in the plastics industry. The graphical display of the joining curve supports the users in finding parameters and establishing quality recordings during production. The unicode compatibility of the control panel allows for menu navigation in 14 languages.

  • Five operating modes
  • Process visualization
  • Process-oriented user guidance
  • Additional software packages
  • Weld force switch-over
HiQ VARIO 20 kHz 30 kHz 35 kHz
Generator power [W] 2400 / 4800 / 6200 1800 1200
Weld force min./max.* [N] *at 8 bar 30 / 2490 30 / 1500 10/650
Stroke [mm] 25 / 50 / 100 / 125 25 / 50 / 100 25 / 50 / 100
Outside dimensions [W x H* x D] [mm] *at max. height adjustment 678 / 1533 / 707 678 / 1533 / 707 678 / 1533 / 707
Throat depth to center of sonotrode [mm] 260 260  
Height adjustment [mm] 430 430 430
Operating device 8,4" touch screen color 8,4" touch screen color 8,4" touch screen color
Operating modes 5 5 5
Application memories 32 32 32
Number of saved welds (weld data) 100 per memory 100 per memory 100 per memory
Control of auxiliary functions (optional) max. 4 max. 4 max. 4
VARIO
VARIO
HiQ Series
HiQ Series

HiQ LOGIC PropControl

Robustness, accuracy, and simplicity are the attributes that make this ultrasonic welder stand out. The entry-level models already include a position measuring system and proportional valve technology as basic equipment.

Moreover, password protection and part counter are standard. A clearly set out 5.7” touch screen allows simple parameterization and control of the weld process. Precision guiding rails and reliable drive components ensure reproducible welds.

 

  • Solid and rigid machine assembly
  • Process-oriented controller: LOGIC control
  • PropControl: Proportional valve technology
  • Reliable position measuring system
  • Operation via unicode-compatible touch panel

LOGIC control – entry-level with Unicode-compatible touch panel. Moreover, password protection and part counter are standard. A clearly structured 5.7” touch screen ensures easy parameterization and control of the weld process.

  • 5 operating modes
  • 5.7” touch screen monochrome operating device
  • 16 application memories
  • 50 saved welds per memory
HiQ LOGIC 20 kHz 35 kHz
Generator power [W] 1600 / 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 70 / 2350 20 / 590
Stroke [mm] 25 / 50 / 100 25 / 50 / 100
Outside dimensions [W x H* x D] [mm] *at max. height adjustment 638 / 1533 / 754 638 / 1533 / 754
Throat depth to center of sonotrode [mm] 260 260
Height adjustment [mm] 430 430
Operating device 5,7" touch screen monochrome 5,7" touch screen monochrome
Operating modes 5 5
Application memories 50 per memory 50 per memory
Control of auxiliary functions (optional) max. 2 max. 2
HiQ Series
HiQ Series

HiQ SOLID PropControl

Simplicity without having to abandon the proved Herrmann Ultraschall standards - this is characteristic of this machine type. Proportional valve technology and digital high-performance generators are part of the basic equipment. A solid machine design with precision guiding rails and proven drive components are the foundation for quality and reproducible welds. Depending on the applications to be solved, Herrmann Ultraschall offers a choice of two machine types: HiQ SOLID STE and HiQ SOLID SDM with position measuring system.

 

  • Solid and rigid machine assembly
  • Process-oriented controller: SOLID control
  • PropControl: Proportional valve technology
  • Reliable position measuring system (HiQ SOLID SDM)
  • USB interface for data exchange

 

With the SOLID control, the ultrasonic weld is reduced to the essentials. The SOLID control STE is the basic model with the three weld modes time, power, and energy. The SOLID control SDM is also equipped with the additional operating modes distance and depth.

  • 3 operating modes: Time, power, and energy, with the controller SOLID control STE
  • Plus 2 operating modes: Distance and depth in controller SOLID control SDM
  • Operation via keypad with Unicode-compatible matrix display
  • 8 application memories
HiQ SOLID HiQ SDM 20 kHz HiQ SDM 35 kHz HiQ STE 20 kHz HiQ STE 35 kHz
Generator power [W] 900 / 1600 / 2400 / 4800 / 6200 1200 900 / 1600 / 2400 / 4800 / 6200 1200
Weld force min./max.* [N] *at 8 bar 70 / 2350 30 / 590 70 / 2350 30 / 590
Stroke [mm] 50 / 100 50 / 100 50 / 100 50 / 100
Outside dimensions [W x H* x D] [mm] *at max. height adjustment 642 / 1533 / 754 642 / 1533 / 754 642 / 1533 / 754 642 / 1533 / 754
Throat depth to center of sonotrode [mm] 260 260 260 260
Height adjustment [mm] 430 430 430 430
Operating device 128 x 64 matrix, monochrome 128 x 64 matrix, monochrome 128 x 64 matrix, monochrome 128 x 64 matrix, monochrome
Operating modes 5 5 3 3
Application memories 8 8 8 8
HiQ Series
HiQ Series

Customized machine supplements

  • Individual equipment design
  • State-of-the-art sensor and camera technology
  • Intelligent tool change management
  • Function and signal elements
  • Additional software packages for quality assurance
  • Auxiliary tools
  • Functional assemblies, such as film indexer or cutting modules
  • Integration of systems provided by customers
  • Electrical adjustments and interfaces
  • ULTRACARE spare parts packages

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HiQ Series
HiQ Series
DIALOG
DIALOG
VARIO
VARIO
FUNDAMENTALS OF PLASTICS
FUNDAMENTALS OF PLASTICS

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