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+49 7248 79-8383
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Robert Hueber e equipe

+49 7248 79-8383
E-Mail
Robert Hueber

Robert Hueber e equipe

+49 7248 79-8383
E-Mail
Robert Hueber

Robert Hueber e equipe

+49 7248 79-8383
E-Mail
Robert Hueber

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Application laboratory for packaging
Application laboratory for packaging

Ultrasonic laboratory packaging


Here, we perform concrete evaluation of weld tasks and definition of the weld process. Feasibility is assessed and tested in the laboratory environment, based on the criteria below:

  • Description of the packaging type and packaging material structure
  • Definition of seal requirements and test methods
  • Test series and initial selection of the process frame
  • Evaluation of results in terms of potential seal contamination
  • Design of the machine configuration, including sonotrode, booster, anvil, fixture, and generator

Service Range

Application consulting

  • Basic tests for verification of weldability of materials
  • Consulting with regard to design of packaging types and selection of packaging materials
  • Concept consulting with regard to new packaging shapes and designs

Application optimization

  • Trials and tests in partnership with the customer
  • Determination of production process limits and optimization of weld tools
  • Validation of the test results by tensile tests, sealing tests using penetration substances and vacuum water bath, burst pressure tests, high-speed camera, microtome cuts, microscopy, thermography
  • Performance, documentation and evaluation of test series (DOE = design of experiments)

Weld process development

  • Preparation of weld concepts
  • Development and manufacturing of application-specific weld tools
  • Identification of the process frame

Design and configuration of application-specific test rigs

  • Near-production tool layout
  • Verification of drive concepts
  • Application-specific measuring instruments

Prototype production

Small series production for:

  • Quality control and consumer tests
  • Release by marketing division
  • Validation by the final customer

Test Equipment

Feasibility analysis

Feasibility analysis: Response behavior of the material is tested

Tensile test equipment for packaging materials

Tensile test for welded products

Production of microtome cuts for inspection of a seal

Production of microtome cuts for inspection of a seal

Sealing test for welded products

Sealing test for welded products

Viewing a sealing line using the incident-light and transmitted-light microscope

Visual inspection of the sealing line using incident-light and transmitted-light microscopep

Graphical display of the weld process analysis: Parameterization, reference/actual comparison

Graphical display of the weld process analysis: Parameterization, reference/actual comparison

Joint Design

Detailed view of a welded four-layer seal using the example of a gusseted bag.
Detailed view of a welded four-layer seal using the example of a gusseted bag
Microscope image of a welded two-layer seal.
Microscope image of a welded two-layer seal
Non-woven lining and perforated films or filters are welded or embedded into capsules by using ultrasonic welding technology.
Non-woven lining and perforated films or filters are welded or embedded into capsules by using ultrasonic welding technology

Visualization

Example of a possible anvil profile with corrugation
Example of a possible anvil profile with corrugation
Example of a possible anvil profile with longitudinal sealing.
Example of a possible anvil profile with longitudinal sealing.

Download

Sample Pre-Test Packaging_ENG
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